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How are plastic gaskets processed?

Time:2024-12-19 Page View:0

For someone who was just an outsider at the beginning, they thought that plastic gaskets were all processed by ordinary or CNC lathes. So their processing fees should be relatively high. Later, I went to the market to inquire and found that the prices of these ordinary plastic gaskets were very low. With my own questions, I started to learn the processing methods of these gaskets. Today, I will talk about how plastic gaskets are processed?

During the production process, plastic gaskets are strictly classified according to the market standards for nylon gaskets at all levels of products. In the application of nylon gaskets in fastener series, the main classifications are as follows:

GB - Chinese National Standard This is also the standard for metric plastic screws that we commonly use, collectively referred to as the national standard. The concept of ANSI - American National Standard (American Standard): DIN - German National Standard (German Standard) ASME - American Society of Mechanical Engineers Standard

In the domestic sales business, the standards we most commonly encounter are GB (National Standard) and DIN (German Standard).

Plastic gasket stamping method:

The plastic washer is manufactured by the die forming and stamping process. This forming method applies the principle of the die, that is, according to the size of the washer, the tool die steel is used to make an identical heavy head. The body of the die is a mechanical punch, and the nylon sheet is processed through a punch with the same size by using the up and down cyclic stamping pressure of the punch. Its main features are: low cost of stamping molds, standard dimensional accuracy, and suitability for customers with small batch processing.

Plastic gasket injection molding method:

The plastic gasket is manufactured using injection molding technology, which applies the principle similar to that of a syringe. The body of the syringe is an injection molding machine, and the injection solution dissolves the plastic raw material. The finger pressure on the syringe is hydraulic pressure, which is used to make the raw material flow into the mold through a small hole called a "door", forming the raw material. Its main feature is that it can produce a large number of molded products of the same quality in a relatively short period of time; From the feeding of raw materials to the extraction of molded products, complete automation can be achieved; Capable of producing molded products with high dimensional accuracy and complex structures, etc. On the other hand, equipment investment is significant and mold costs are expensive. Considering the depreciation of molds, this method is more suitable for large-scale production by enterprises.


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